Motion Platform Guide

How Do Screw-Driven Stages Achieve Micron Positioning?

A screw-driven stage converts motor rotation to linear travel via a screw. Trapezoidal screws are friction-driven, have backlash, and are cheap; ball screws use ball recirculation, near-zero backlash, and higher precision. Steppers run open-loop from step angle; DC servos use encoder closed-loop, faster and tighter. Motor-axis angle, platform positioning, and workpiece tolerance are three different quantities.

Why Can Direct Drive Reach Sub-Micron?

A linear motor applies force directly to the carriage with no screw in between, eliminating lead error and backlash; positioning precision is then set by the optical linear encoder and rails, so it can reach sub-micron. A coreless mover avoids detent force and is smoothest; an iron-core mover gives more force but has cogging. The cost is higher price, mover mass affecting acceleration, and a magnetic field that needs shielding.